Inventory Optimization Pro Back to Trust the close Book a free 30 minutes

The business

Wexley Medical, a distributor of medical devices and consumables to hospitals and clinics: infusion sets, patient monitors, syringes, dressings. About $44M in sales, about $6M of inventory, $2.5M of purchases a month in about 150 shipments from some 30 suppliers, 4 of them overseas, and a finance team of 5 closing the month on an accounting system and a separate inventory system.

What was going wrong

The books reconciled every month, and every month it took an inventory adjustment of $14,000 to $28,000 to get there. Some months it added cost, some months it took cost out, and margin moved with it. Each one was under 1% of the month's purchases and over a year they nearly cancelled, so nobody chased them. Nobody could explain them either.

Month-end closeGross marginCost timing

The question it answers

Why does it take an adjustment to close inventory every month, and what is it doing to margin?

12 months of adjustments on one screen, each one opened up into the shipments behind it, with reported margin set against the margin the business actually earned.

It shows the gross, not the net

The adjustments netted to $12,800 for the year, which is why nobody looked. Added up without the signs they were $246,200, about $20,000 a month.

It checks every shipment, not a sample

About 150 shipments a month, 3 documents each, from 3 systems that share no common key. The reconciliation compares 2 totals. The AI workflow lines up all 3 dates on every shipment, every month, then opens each adjustment into the shipments behind it.

It separates the business from the bookkeeping

Reported margin moved 1.4 points month to month. With cost in the month the goods arrived, it moved 0.3.

It shows the catch, the fix and the result

Where it goes wrong, the 3 moves that fix it, and the first 3 closes after the rule changed, on one page.

Month-end close · 12 months and the 3 after

Where the inventory adjustments came from.

Wexley Medical · January 2025 to March 2026 · US dollars

An inventory adjustment of $14,000 to $28,000, every month. $246,200 in 12 months, on about $2.5M of purchases a month, so each one read as noise. They netted to $12,800 for the year, which is why nobody chased them. $238,600 of it traces to one cause: purchasing, the warehouse and accounting each date the same shipment differently, so cost keeps landing in the wrong month.

1Where it goes wrong

Adjustment posted, average month$20,517A different figure every month, $14,300 to $27,600. Net for the year: $12,800.
Traced to shipment timing$238,60097% of the total, across 159 shipments that crossed a month-end.
Reported margin, month to month1.4 ptsBetween 30.5% and 31.9%. The business itself moved 0.3 points.
Supplier deliveries behind it159About 13 a month, of about 150 deliveries a month, 1,800 in the year. Each crossed a month-end with its dates on different sides.

The adjustment, every month

Plus means extra cost was booked. Minus means cost was taken out. It swings because last month's timing gap reverses while a new one opens.

Extra cost bookedCost taken outAfter the rule

What it did to gross margin

The red line is what the board saw. The black line is the same months with each shipment's cost in the month the goods arrived.

ReportedRestated

Open any month

What made that month's adjustment

Each adjustment is 2 things: last month-end's timing gap reversing, and a new gap opening at this month-end.

ShipmentPurchase order datedGoods receivedSupplier invoiceWhat happenedEffect on the adjustment

The cause

One shipment, 3 calendars

Nothing was miscounted and nothing was missing. Three teams were each right by their own date.

Purchasing

Dates it on the purchase order

Cost is treated as committed the day the order is placed. Weeks before anything arrives.

Warehouse

Dates it on the receipt

Stock on hand goes up the day the goods are checked in. This is when the company owns them.

Accounting

Dates it on the supplier invoice

The inventory account goes up when the invoice is posted. Sometimes before the goods, sometimes 10 days after.

What it means

The money is small. The decisions made on it are not.

The adjustments net to $12,800 for the year. The cost is what the wrong number does before anyone finds it.

The decisions

Margin off by up to 0.75 points, in either direction

On about $44M of sales that is about $327,000 of gross profit that was never real, or never missing. Prices were reviewed, a supplier was pushed, a product line was questioned, on a margin move that was bookkeeping. When the real margin does slip, it is hidden inside the noise.

The moment someone outside looks

A recurring adjustment nobody can explain

To an auditor it is a control finding. To a lender on an inventory-backed line it is a reserve against the borrowing base. To a buyer it is doubt about every number in the room. Illustration: half a point of margin doubt on $44M of sales is about $218,000 of EBITDA; at 6 times, about $1,308,000 off the price.

The close

A number the CFO signs and cannot defend

A finance team of 5 spends days each month forcing a line to tie, then carries it. The CFO reports inventory and margin to the board knowing one line has no explanation. That is the position this work exists to end.

Why it took AI

Where a person cannot reach

159 of about 1,800 shipments a year, roughly 150 a month. 9% of the shipments caused 97% of the adjustments, and nearly all of them came from the 4 overseas suppliers, where invoice and receipt are furthest apart.

What a person can check

2 totals, once a month

The reconciliation compares the inventory account with the inventory system. When they differ by under 1% of purchases, the affordable move is an adjustment. Lining up the 3 dates on every shipment means pulling about 5,400 documents a year from 3 systems that share no common key. Nobody has those days at month-end. A one-off check would explain one month and miss the pattern.

What the AI workflow checks

Every shipment, every month

All 150 deliveries a month, not a sample. It lines up the 3 dates from the 3 exports, flags each shipment whose dates fall on different sides of a month-end, prices it, and ties the total back to the adjustment that was posted. The same rules every month, so March can be set against June and the pattern shows.

What stays human

The judgment and the rule

Knowing that 3 dates is the place to look. Deciding which date is right: the receipt, when the company owns the goods. Getting purchasing, the warehouse and accounting to work to one rule. That is the advisory work, and AI is what makes the evidence for it affordable.

2How to fix it

CFO action items

3 moves, in order

  1. IssueCost enters the books on the invoice date, not the receipt date.
    Financial impact$246,200 of adjustments in 12 months, and reported margin moving 1.4 points while the business moved 0.3.
    ActionOne rule in all 3 places: cost follows the date the goods are received.
  2. IssueGoods received before the invoice arrive in stock with no cost in the books.
    Financial impactInventory and payables both understated at month-end, then corrected by an adjustment nobody can explain.
    ActionA month-end accrual from the received-not-invoiced list, reversed on the first day of the next month.
  3. IssueInvoices posted before the goods arrive sit in the inventory account.
    Financial impactInventory overstated against the warehouse at month-end, and the difference written to cost.
    ActionPost them to goods in transit until the receipt is recorded.

3The result

12 months before, 3 months after

The adjustment stopped. The margin stopped moving.

The rule took effect on 1 January 2026. These are the first 3 closes under it.

12 months before3 months after
Inventory adjustment, average month$20,517$433
Largest gap between reported and real margin in a month0.75 pts0.02 pts
Shipments with cost in the wrong month1590
Adjustments nobody could explain$246,200$0The $1,300 that remains is count differences, each one named.

Margin can be trusted before the next capital commitment, and the month closes without a line nobody can explain.

Basis of preparation. Wexley Medical is a worked example, built on a pattern I see in medical consumables businesses: unexplained adjustments that stop once timing is aligned across purchasing, receiving and accounting. Sales of $43,652,700 for the 12 months, inventory of about $6M, purchases of about $2.5M a month in about 150 shipments from some 30 suppliers, 4 of them overseas. Valuation and EBITDA figures in "What it means" are arithmetic on these figures. Margin restated by moving each shipment's cost to the month the goods were received. Adjustments not traced to timing ($7,600) are count differences. Every month's adjustment on this page equals the reversal of the prior month-end gap, plus the new month-end gap, plus the untraced amount.
Book a free 30 minutes

Bring the adjustment nobody can explain. We look at where it comes from.